Page 9 - ЛІТЕРАТУРНИЙ ОГЛЯД
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An important scientific and technical problem has been solved in this work
devoted to the development, approbation and implementation of methodology for
assessing the structural and mechanical state of structural steels after their long-term
operation under various temperature and stress conditions in corrosive and
hydrogenative environments. The methodology is based on the comprehensive study
of the regularities of changes in structural, fractographic and mechanical indicators
sensitive to steel degradation, searching of the relationships between them with
further substantiation of the critical state of degraded steels.
It was established that a common feature of degradation of rolled carbon
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steels (components of structures produced in the late 19 and early 20 centuries)
and low-alloy steels (gas and oil main pipelines) operated at ambient temperature is
decohesion of nonmetallic inclusions (as delamination origins) from the matrix. A
structural peculiarity of high-temperature (up to 540°С) degradation of high- and
low-alloy heat-resistant steels is redistribution of carbon and alloying elements at the
grain boundary due to diffusion and coagulation of alloyed carbides as sights of
intergranular bond weakening.
It was established that delaminations against the background of typical ductile
fracture relief and transgranular cleavage with classic river patterns at the fracture
surfaces of impact specimens are fractographic signs of degradation for low-alloy
and carbon steels operated under ambient conditions. Their degradation degree is
proposed to be estimated as a area fraction of brittle fracture elements S on the unit
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area S of the fracture surface of the Charpy specimens. A unified relationship was
built for the steels from bridges, a water tower, a lighthouse, oil- and gas pipelines,
portal cranes and drill pipes between the fractographic indicator S / S and the loss
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of brittle fracture resistance KCV / KCV . The fractographic criterion for reaching
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the critical state of steels is substantiated by the change of the crucial sign of steel
embrittlement from delaminations on the fracture surfaces of Charpy specimens to
transgranular cleavage.
Fractographic signs of metal degradation of a longitudinal joint on oil pipes
were revealed in the form of round-shaped fragments of intergranular fracture,