Page 11 - ЛІТЕРАТУРНИЙ ОГЛЯД
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It was established that intergranular fracture fragments revealed on the
fracture surfaces of heat-resistant steel elements (linear sections and different bend
zones of TPP pipelines, blades of steam turbine rotors) as well as on the fracture
surfaces of specimens made of these operated steels after cyclic crack growth
resistance tests, are a common fractographic feature of cohesion weakening between
adjacent grains in low- and high-alloy heat-resistant steels.
The relationship between the effective threshold of cyclic crack growth
resistance and the area of fractographically visualized intergranular fragments S
against the background of transgranular fatigue relief on the fracture surfaces of
heat-resistant steels of steam pipelines and steam turbine blades. It was revealed that
blade steel reached the critical structural-mechanical state under lower fraction of
p
b
intergranular fracture elements (S = 0.07) than that for steam pipeline steel (S ≈
с
с
0.27). This could be explained by the fact that turbine blades operated under cyclic
loading are more sensitive to small structure-induced stress concentrators (pores
around carbides along grain boundaries and their chains) comparing to steam
pipelines operated mainly under static loads.
The methodology of the current structural-mechanical state assessment of
long-term operated structural steels has been elaborated, and the critical state for a
number of structural steels of various objects operated under the influence of
ambient and technological conditions has been substantiated on the basis of obtainec
relationships between metallographic, fractographic and mechanical indicators.
Scientific novelty of obtained results
1. A deviation from linearity in the dependency hardness– grain size (Hall–
Petch-type) НВ – d –1/2 has been revealed for the first time for low-alloy heat-resistant
о
steel 15Kh1MF after its long-term high-temperature (up to 540 С) operation on the
main steam pipelines of TPPs. On this basis, the structural criterion required for the
assessment of the current state of operated steel has been substantiated. It was shown
that the most significant changes in both structural (grain size) and mechanical
(hardness HB) indicators of degraded steel state due to shut-downs of the
technological process took place in the vicinity of the pipe surface. Thus, the current